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The Solution Section (FAQ)
What does StallWorks, LLC make?
StallWorks, LLC manufactures equine stall systems and barn doors, including Bale Doors, Dutch Doors, Barn Doors, Loft Doors, Aisle Entry Doors, and complete Stall Systems. The company has been building stall systems and doors since 2002 and offers end-to-end service, from design through metal fabrication and powder coating via its sister company, Virginia MetalFab.
What are StallWorks stalls made of?
StallWorks stalls are built from 14GA galvannealed steel with 4-inch on-center grills, heavy duty Delrin trolleys, and reliable doorstops. The galvanneal metal resists rust and corrosion for a long-lasting product, and every piece is powder coated for a durable layer of protection that holds up for years.
What stall door and grill options does StallWorks offer?
StallWorks offers two product lines. The economical but beautiful line lets you mix and match stall door and grill sections, such as all-bar doors, a fold-down door section, or a v-neck, plus grills with all bars, a swing-out door, or a feed opening. The second line is European stall fronts for a higher-end look, also with a variety of options.
Can StallWorks match the color of my existing barn?
Yes. StallWorks powder coats its doors and stalls, and offers a wide range of powder coating colors and textures that can match almost any existing barn or paint color. As part of its up-front process, the company sends physical color swatches and product drawings for you to sign off on so there are no surprises.
Does StallWorks ship nationwide?
Yes. StallWorks ships nationwide via freight carriers and hotshot carriers that deliver directly to you with no transferring between trucks, and it also delivers within a several-mile radius using its own trucks. Once your order is ready, the team works with you so you know exactly what to expect at delivery and how to offload it.
Can StallWorks work from my builder's specifications or customize a design?
Yes. StallWorks works with the specifications sent by your builder or contractor and is happy to walk through any questions before, during, and after installation. The company can also customize to nearly any specification if you need to retrofit a specific space or want a unique design, with completed design handled in SolidWorks software.
What if I am not sure what I need for my barn?
StallWorks will walk you through any stage of the decision, from reviewing options to making recommendations on the best fit for you and your horses. Whether you are just dreaming up barn goals or already working with a contractor, the team is set up to guide you through the process from start to finish.
How do I get started with StallWorks, LLC?
You can reach StallWorks, LLC by phone at 434-933-5176, or visit https://www.stallworksllc.com/ to explore products and the company's Portfolio for ideas. Even in the planning stages, the team can offer advice and options that may save you money and worry on your way to your dream barn.
What products does StallWorks, LLC make?
StallWorks manufactures complete equine stall systems plus a full line of barn doors. The door catalog includes Dutch doors, Bale doors, Loft doors, Barn doors, and Aisle Entry doors, alongside stall fronts and partitions. The company can outfit an entire barn from a single source.
Where is StallWorks located?
StallWorks, LLC is located at 310 Founders Lane, Appomattox, VA 24522. All manufacturing is done in-house at the Appomattox, Virginia facility, which the company shares with its sister business Virginia MetalFab.
How do I contact StallWorks to get a quote?
You can reach StallWorks by phone at (434) 933-5176 or by email at
[email protected]. Request the product catalog PDF to see the full range of door models, stall configurations, and powder coat color options, then work with the team on a custom quote.
What material are StallWorks stalls made of?
StallWorks stalls are built from 14GA galvannealed steel, chosen specifically for its superiority in rust and corrosion prevention. After fabrication, every component is powder coated to add a durable, color-fast layer of paint protection over the galvanneal base, which holds up well in the damp, ammonia-rich barn environment.
What grill spacing options are available?
StallWorks offers grill fronts with either 3-inch or 4-inch on-center spacing. The spacing affects ventilation, visibility, and the level of containment, so owners can choose based on the size and temperament of the horses being stalled.
What hardware comes with a StallWorks stall system?
StallWorks stall systems ship with heavy-duty Delrin trolleys, a trolley bracket, screws, lags, and doorstops. The Delrin trolleys give the sliding doors a smooth, durable glide. Lumber is not included, so the steel kit is paired with wood infill of your choosing.
Is lumber included with a StallWorks stall kit?
No, lumber is not included with StallWorks steel stall kits. The company recommends suppliers such as Ferguson Construction & Supply so buyers can source matching wood infill for their build. The steel components are designed to accept the wood panels you supply.
Who founded StallWorks and how long have they been in business?
StallWorks was founded in 2001 and has been building equine stall systems and doors since 2002, giving it more than 20 years in the equine industry. It started in a 10,000-square-foot warehouse in Appomattox, Virginia, and grew alongside its sister company into a shared 250,000-square-foot facility.
What is Virginia MetalFab's relationship to StallWorks?
Virginia MetalFab is StallWorks' sister company, providing the metal fabrication and custom powder coating for the stall and door products. The two businesses grew together and now operate out of a shared 250,000-square-foot facility. This lets StallWorks control quality from design through finishing without relying on outside vendors.
What are StallWorks Dutch doors made of?
StallWorks Dutch doors feature an 18GA galvannealed steel shell over a plywood core, which adds rigidity and durability. The split top-and-bottom design provides ventilation and windowing abilities, and like the rest of the line they are powder coated for a long-lasting finish.
Do StallWorks doors come with windows?
Yes. Aisle Entry doors come standard with double-pane tempered glass windows with internal grids. Bale doors and other windowed designs draw natural light into the barn while letting horses see out into nature. Solid versions without glass are also available.
What is the difference between economical and European stall fronts?
StallWorks offers stall fronts in two tiers: an economical style for budget-conscious builds and a higher-end European stall front for a more finished, upscale appearance. Both are built from galvannealed steel and powder coated; the European option simply delivers a more refined look for premium facilities.
Can StallWorks doors be ordered as sliding or hinged?
Yes. StallWorks barn and stall doors can be configured as either hinged or sliding to match each opening. Aisle Entry doors ride on heavy-duty Delrin trolleys for a smooth slide and are engineered so they will not twist or rot over time.
Does StallWorks offer custom colors and designs?
Yes. Because StallWorks and Virginia MetalFab handle custom powder coating in-house, a range of color options is available, detailed in the product catalog. The company uses SolidWorks design software to engineer custom stall configurations and complete barn layouts on request.
What types of customers does StallWorks serve?
StallWorks serves individual horse owners, commercial farms, contractors, and dealers nationwide. The product line scales from a single backyard stall up to large commercial show barns, and the company welcomes direct, contractor, and dealer purchasing.
What notable facilities use StallWorks products?
StallWorks components have been installed in notable facilities including Triangle Farms in Raleigh, North Carolina, the Omni Homestead Resort in Hot Springs, Virginia, and Professional Building Services in Delaplane, Virginia. These projects span private farms, a resort, and commercial building services.
Where can I see examples of StallWorks installations?
StallWorks maintains an active presence on Facebook and Instagram under the handle @stallworks, where the company showcases completed barn and stall installations. The official website at stallworksllc.com also features galleries of finished doors and stall systems across its product pages.